Building Use:Annual production capacity of 100,000 tons of new high-temperature functional materials production line
Area:5551.46㎡
Steel Usage:1275t
Factory Structure and Project Features:Gantry steel frame + equipment steel platform
Project Challenges & Overcoming Process:The construction period is tight, the internal equipment platform of the plant is designed to be high, the installation precision is high, more personnel and machinery, reasonable planning, and early intervention of various professionals
A heavy steel structure factory building is a robust and highly durable type of industrial construction. It is designed to handle significant loads, large spans, and challenging environmental conditions, making it ideal for manufacturing plants, warehouses, and other heavy industrial facilities.
These buildings are the preferred choice for heavy industry for several compelling reasons:
Exceptional Strength and Load-Bearing Capacity: Steel has a very high strength-to-weight ratio. This allows it to support enormous loads over vast distances, which is essential for housing large-scale manufacturing processes and heavy cranes.
Large Clear Spans: Steel frames can span long distances without needing intermediate support columns. This creates massive, open-plan interiors that are crucial for flexible factory layouts, unobstructed movement of large components, and efficient workflow.
Durability and Longevity: When properly designed and protected, steel structures are incredibly durable. They are resistant to pests, rot, and, with appropriate coatings, corrosion. They can withstand the rigors of an industrial environment for decades.
Speed of Construction: Most steel components are prefabricated off-site in a controlled factory environment. This allows for high precision and quality control. The components are then transported to the site and bolted together, significantly reducing on-site construction time compared to traditional concrete construction.
Design Flexibility and Future Expansion: Steel structures can be designed in complex shapes and are easily modified or expanded. A new bay or an extension can be added by bolting on new framework, making it ideal for businesses that anticipate future growth.
Sustainability: Steel is one of the most recycled materials in the world. At the end of a building's life, the steel frame can be fully recycled without any loss of quality.
Component |
Description |
Function |
Primary Framing |
The main skeleton of the building, typically made of large, built-up H-section or I-section steel. |
Includes Columns (vertical supports) and Rafters/Beams (horizontal roof supports). This frame carries the main loads of the building down to the foundation. |
Crane Beams |
Heavy-duty beams, often with a rail on top, that run the length of the building. |
These are the runways that support the overhead gantry cranes. Their design is critical as they must handle dynamic, moving loads. |
Secondary Framing |
Lighter steel sections like C-purlins, Z-purlins, and girts. |
These span between the primary frames and support the roof and wall cladding (sheeting). They also help transfer wind and snow loads to the main structure. |
Bracing System |
Steel rods, angles, or cables arranged in an "X" or "K" pattern, or portal frames. |
Provides lateral stability against forces like wind and earthquakes, preventing the building from swaying or collapsing. |
Cladding / Sheeting |
Metal panels that form the roof and walls of the building. |
Can be single-skin profiled sheets or, more commonly, insulated sandwich panels to provide thermal and acoustic insulation. |
Foundation |
Reinforced concrete footings, pile caps, or raft foundations. |
Anchors the steel columns to the ground and distributes the immense weight of the structure, machinery, and crane loads safely into the earth. Anchor bolts are cast into the foundation to connect the steel columns. |
Mezzanine Floors |
Intermediate floors built within the factory space. |
Often used for offices, light storage, or supporting smaller equipment. They are typically constructed with steel beams and a composite concrete or steel deck. |
The construction of a heavy steel structure factory building generally follows these steps:
Planning and Design: This phase involves creating a detailed structural design based on the factory's functional requirements, including load calculations, material selection, and layout.
Site Preparation and Foundation Construction: The site is cleared and leveled, and the foundation is laid. Anchor bolts are embedded in the concrete to secure the steel frame.
Steel Structure Fabrication: The steel components are precisely fabricated in a controlled factory environment. This ensures quality and reduces on-site work.
Erection: The pre-fabricated components are delivered to the site and assembled using cranes. The columns and beams are bolted together, and bracing is installed to ensure structural stability.
Installation of Roof and Wall Panels: Once the frame is erected, the roof and wall panels are installed, along with doors, windows, and other finishing touches.
Interior Work and Finishing: Interior partitions, electrical, and plumbing systems are installed to complete the building.
Final Inspection and Handover: The building undergoes a final inspection to ensure it meets all safety codes and project specifications before it is handed over to the client.
You will find heavy steel structure buildings in any industry that involves large-scale production or handling of heavy materials:
Manufacturing and Assembly Plants: Automotive, aerospace, and heavy machinery production.
Steel Mills and Foundries: Where raw materials are processed at high temperatures.
Power Plants and Energy Facilities: Housing turbines, generators, and other large equipment.
Shipbuilding Yards: For constructing and repairing large vessels under cover.
Large Warehouses & Logistics Hubs: Especially those using automated crane systems.
Mining and Processing Facilities: For crushing, grinding, and processing raw ore.
Waste-to-Energy Plants: Handling large volumes of material and heavy processing equipment.
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No.1 Shuangxiang Road, Luoxin Industrial Park, Luoyang City