Steel Structure Cold Storage - Design, Supply and Installation-HCGG Steel Structure

Advantages

Advantages of HCGG Steel Structure Cold Storage

Our cold storage systems stand out due to their superior durability, efficiency, and cost-effectiveness. Learn why industries choose HCGG for their storage needs.

High Strength and Durability

Steel is an incredibly strong and durable material. A steel structure can withstand heavy loads, high winds, and seismic activity, making it ideal for the demanding environment of a cold storage facility. It is also resistant to pests, rot, and moisture, which are common issues in other types of construction, like wood. The tight-fitting joints and non-porous nature of steel also help prevent mold and bacterial growth.

Energy Efficiency

Steel cold storage facilities are highly energy-efficient. They can be designed with high-quality, insulated sandwich panels, such as those made with a polyurethane foam core, which significantly reduce heat transfer. This is crucial for maintaining stable, low temperatures and reduces the load on the refrigeration system, leading to lower operating costs and a smaller environmental footprint.

Rapid Construction and Cost-Effectiveness

Using a prefabricated steel structure drastically shortens the construction timeline. Components are manufactured off-site in a controlled factory environment and then quickly assembled on-site. This modular approach reduces on-site labor costs, minimizes waste, and allows businesses to begin operations sooner, providing a quick return on investment.

Flexibility and Large Span Design

Steel structures allow for large, unobstructed internal spaces with minimal columns. This large-span design maximizes usable storage area and provides flexibility for internal layouts. It enables the use of tall, automated racking systems and wider aisles, which improves logistical efficiency and product turnover.

Low Maintenance and Long Lifespan

Steel is a low-maintenance material that can last for decades. Unlike wood or brick, it doesn't decay, warp, or crack over time. With proper maintenance and rust-resistant coatings, a steel structure will stand the test of time, reducing the need for costly repairs and upkeep throughout its lifespan.

Ease of Expansion

Steel cold storage facilities are easy to expand as your business grows. The modular nature of prefabricated steel buildings means that new sections can be seamlessly added on to the existing structure without major disruption to ongoing operations. This scalability is a significant advantage for growing businesses.

Environmental Friendliness

Steel is one of the most recycled materials on the planet. Most structural steel contains a high percentage of recycled content, and at the end of its life, the building can be completely recycled. The energy efficiency of the building also contributes to a lower carbon footprint throughout its operational life.

Compliance with Industry Standards

Steel buildings can be designed to meet strict industry standards, such as those required for food processing and pharmaceutical storage. The seamless construction and easy-to-clean surfaces help facilities comply with hygiene and sanitation regulations, ensuring a safe environment for temperature-sensitive products.

Industry Applications

Applications of Steel Structure Cold Storage

Our cold storage solutions are versatile and suitable for multiple industries requiring reliable temperature management. Discover where HCGG systems excel.

Steel cold storage is essential for preserving the freshness of perishable food items. This includes storing fruits and vegetables, meat processing plants, seafood, dairy products like milk and cheese, and frozen foods such as ice cream and pre-prepared meals. These facilities ensure that food remains safe and high-quality from farm to table.

Many medical products, including vaccines, insulin, blood and organ samples, and various temperature-sensitive drugs, require strict temperature control to remain effective. Steel cold storage facilities provide the precise, stable environment needed for these critical healthcare items.

Certain chemicals and reagents are unstable or reactive at room temperature and must be stored in a cold environment to prevent degradation or dangerous reactions. These facilities provide a safe and controlled space for such materials.

Steel cold storage is used to store seeds and breeding materials to maintain their viability. It's also used for flower preservation to prolong the shelf life of fresh-cut flowers before they are shipped to florists and markets.

As the backbone of the cold chain, these warehouses are used by logistics companies to store and distribute temperature-sensitive products. They often feature multiple temperature zones to handle a variety of goods, from chilled to deep-frozen.

Large-scale catering businesses and central kitchens use steel cold storage to store raw ingredients and pre-prepared meals, ensuring food hygiene and freshness for high-volume operations.

Wineries and breweries use these facilities to store wine and beer at optimal temperatures, which is crucial for preserving their quality and flavor.

Precision medical and laboratory equipment, as well as clinical and biological samples, often need to be stored in a controlled, cold environment to maintain their integrity and functionality.

Food and Beverage Industry

Pharmaceutical and Biotechnology

Chemical and Industrial

Agriculture and Floral

Logistics and Cold Chain

Catering and Food Service

Beverage Industry

Medical Equipment and Laboratories

Design Standards

Technical Specifications and Customization

Get detailed technical information about our steel structure cold storage systems. This data helps you make an informed decision based on your requirements.

Technical Specifications

Material：High-grade galvanized steel with PU/PIR insulation.

Temperature Range：-30°C to 10°C, adjustable based on model.

Insulation Thickness：100mm, 150mm, or 200mm options.

Panel Width：Standard 1000mm, customizable up to 1200mm.

Cooling System：Compressor-based, evaporative, or hybrid options.

Door Types：Sliding, hinged, or automatic doors with seals.

Load Capacity：Up to 500 kg/m² for flooring and shelves.

Certification：ISO 9001, CE, and industry-specific standards.

Customization

Custom sizes and dimensions to fit specific space constraints or layout requirements.

Choice of insulation materials such as polyurethane, polystyrene, or rock wool based on thermal needs.

Variable temperature ranges and control systems for different applications like freezing or chilling.

Door options including sliding doors for space efficiency, hinged doors for ease of access, or automatic doors for convenience.

Interior layouts with adjustable shelves, racks, and partitioning to optimize storage capacity.

Exterior finishes and colors to match your facility's aesthetics or branding.

Integration with existing HVAC or logistics systems for seamless operation.

Energy-efficient upgrades like solar panels, LED lighting, and smart monitoring systems.

Standard Installation

Steel Structure Cold Storage Installation Guide

HCGG provides end-to-end support for installation and maintenance to ensure your cold storage operates smoothly. Our services minimize downtime and maximize efficiency.

Planning and Site Preparation

Design and Engineering: Before any construction begins, detailed plans are created by architects and engineers. These plans outline the specific design, size, layout, and structural requirements of the cold storage, including the temperature zones, airflow, and refrigeration systems.

Site Selection and Preparation: The construction site must be carefully chosen, considering factors like proximity to transportation, accessibility, and local regulations. The ground is then cleared, graded, and leveled to create a stable surface. Proper drainage is also established to prevent water damage to the foundation.

Structural Erection and Enclosure

Foundation: A strong foundation, often a concrete slab, is laid to support the heavy loads of the building, equipment, and stored goods. Anchor bolts are precisely positioned in the foundation to connect the steel frame.

Steel Frame Erection: This is where the building's skeleton is assembled. Main components like columns, rafters, purlins, and girts are erected using cranes and lifts. Bracing systems are installed to provide additional strength and resistance to wind.

Panel Installation: Once the steel frame is complete, insulated metal panels (IMPs) are installed to form the walls and roof. These panels are fastened to the steel framework, and the seams and joints are carefully sealed with sealants and rubber strips to prevent air leakage and maintain the building's thermal efficiency.

System Installation and Finishing

Refrigeration System Installation: Specialized refrigeration systems, including compressors, evaporators, and condensers, are installed to maintain the desired temperature. The evaporator is placed inside the cold room, and the condensing units are installed on the steel structure outside.

Electrical and Mechanical Systems: Electrical systems for lighting, alarms, and automated doors are installed. Pressure release valves are also fitted to the wall panels to equalize pressure between the cold room and the outside environment.

Final Inspections and Commissioning

The entire structure and its systems are checked for integrity and proper function. The temperature control systems are tested to ensure they can consistently maintain the required temperature range. Any final adjustments are made before the facility is ready for operation.

Maintenance Service

Steel Structure Cold Storage Maintenance

Regular maintenance should be performed on a routine basis, with daily checks, weekly or monthly inspections, and an annual professional audit.

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Daily/Weekly Inspections

Temperature Monitoring: Regularly check and log temperatures to ensure the refrigeration system is working correctly.

Door Seals: Inspect door seals for any signs of wear, tears, or ice buildup. Ensure they are creating a tight, effective seal when closed.

Visual Check: Look for any visible signs of rust on steel components, cracks in panels, or loose fasteners.

Quarterly/Semi-Annual Inspections

Exterior and Interior Surface Cleaning: Clean the exterior and interior surfaces to remove dirt, debris, and any potential corrosive agents.

Gutter and Drain Cleaning: Clear gutters and drains of any blockages to prevent water from pooling and seeping into the structure.

Refrigeration System Maintenance: Have a qualified technician inspect and service the refrigeration system, including cleaning coils and checking refrigerant levels.

Annual Professional Inspection

Structural Integrity Assessment: A qualified engineer should inspect the entire steel frame. They will check for signs of corrosion, especially at joints and welds. They can use specialized tools like ultrasonic or radiographic testing to find internal defects without damaging the steel.

Protective Coating Check: The protective coatings on the steel, such as paint or galvanization, should be inspected for peeling, cracking, or bubbling. Damaged areas should be repaired promptly to prevent corrosion.

Panel and Seal Evaluation: A thorough check of all insulated panels and seals is crucial to identify any gaps or damage. Thermal imaging can be used to pinpoint areas of heat loss.

Customer Review

HCGG Steel Structure in the Eyes of Customers

HCGG successfully delivered an advanced steel-structured teaching building on schedule and under budget, showcasing its formidable capabilities and strong sense of responsibility in the construction industry through exceptional expertise and efficient project management. Throughout the project, the company's team not only meticulously controlled the timeline to ensure seamless progress but also achieved cost savings through lean management and resource optimization, delivering exceptional value for the client's investment.

James Smith

Principal

Throughout the entire project lifecycle from planning to completion, the HCGG team consistently demonstrated exceptional professionalism and a meticulous, responsible approach. They accurately understood our requirements and showcased extensive experience and outstanding collaboration capabilities across all phases—including technical solutions, construction management, and quality control—ensuring the project was delivered successfully with high quality.

Emily Johnson

Manager

This complex of buildings not only provides a secure and reliable office environment for the government's daily operations, but its robust disaster resilience has also established it as a benchmark project within the region. We express our highest commendation for this achievement and wholeheartedly recommend HCGG to all partners seeking high-quality, highly reliable construction projects.

Michael Williams

Government personnel

FAQ

Frequently Asked Questions

1. What is a steel structure cold storage?

A steel structure cold storage is a temperature-controlled warehouse built using a prefabricated steel framework as its primary load-bearing system. This steel skeleton is then enclosed with high-performance insulated sandwich panels to create a thermally sealed environment, which is kept cool by a refrigeration system.

2.How long does it take to build

While it depends on the size and complexity, a steel structure cold storage is significantly faster to build than a concrete one. A medium-sized facility might take 4-8 months from groundbreaking to commissioning, whereas a comparable concrete structure could take over a year.

3.Can a steel cold storage facility be expanded later?

Yes, this is a major advantage. The modular nature of steel structures makes them relatively easy to expand. New frames and panels can be added to the end walls to increase the length of the facility with minimal disruption.

4.Why is floor insulation so important?

Without floor insulation, the cold from the freezer can penetrate the ground, freezing the moisture in the soil beneath the foundation. This can cause the ground to expand (a phenomenon called "frost heave"), which can crack the concrete slab and damage the building's structure. A proper cold storage floor includes a vapor barrier, rigid insulation, and often an underfloor heating system (using glycol or electric cables) to keep the ground temperature above freezing.

5.What is the lifespan of a steel cold storage facility?

With proper maintenance, the primary steel structure can last for 50+ years. The insulated panels, refrigeration equipment, and doors will have varying lifespans and may require replacement or major servicing after 15-25 years.

6.How does the insulation work?

The insulated sandwich panels are the primary barrier against heat transfer. The core material, such as polyurethane (PU) or polyisocyanurate (PIR), has a very low thermal conductivity, meaning it's highly effective at resisting the flow of heat. This keeps the cold air inside and the warm air outside, minimizing the workload on the refrigeration system.

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Steel Structure Cold Storage Solutions by HCGG

Our Steel Structure Cold Storage Products

Advantages of HCGG Steel Structure Cold Storage

Applications of Steel Structure Cold Storage